EV Battery Testing Solutions

Overview

The rapid growth of electric vehicles has significantly increased the demand for reliable and safe lithium-ion battery systems. Environmental reliability testing plays a critical role in verifying battery performance under extreme temperature, humidity, thermal cycling, and accelerated aging conditions.

Zhicheng Instrument provides comprehensive environmental testing solutions for battery cells, battery modules, battery packs, BMS systems, and related EV components. Our chambers help manufacturers improve product reliability, ensure compliance with international standards, and reduce product failure risks.

Why Environmental Testing Is Important

Electric vehicle batteries operate in a wide range of environmental conditions.

Reliable testing helps evaluate:

• High temperature resistance

• Low temperature performance

• Temperature cycling durability

• Humidity resistance

• Thermal shock resistance

• Long-term aging

• Transportation reliability

Recommended Testing Equipment

Programmable Temperature & Humidity Chamber

Used for high/low temperature and humidity cycling tests.

Thermal Shock Chamber

Evaluates battery resistance to rapid temperature changes.

HAST / PCT Chamber

Accelerated reliability testing under high temperature and high humidity.

Vibration Test System

Simulates transportation and vehicle vibration.

Salt Spray Chamber

Corrosion testing for battery enclosures and connectors.

Typical Test Items

• Battery Cell Testing

• Battery Module Testing

• Battery Pack Testing

• BMS Reliability Testing

• Connector Reliability Testing

• Charging System Testing

• Cable Durability Testing

Applicable Standards

IEC 60068

ISO Standards

GB/T Standards

UN38.3

IEC 62660

SAE Standards

Why Choose Zhicheng Instrument

✔ Professional Manufacturer

✔ Customized Testing Solutions

✔ CE Certified Products

✔ Stable Temperature & Humidity Control

✔ OEM & ODM Available

✔ Worldwide Technical Support

Contact Us

Looking for reliable environmental testing equipment for EV battery applications?

Contact Zhicheng Instrument today for customized testing solutions and professional technical support.